Automation Engineer

MatchMedics • KY, IE • €0 - €41 / hour • 3w ago

Key Responsibilities:

Automation System Design & Implementation:

Design, implement, and commission automated control systems for pharmaceutical manufacturing equipment, including PLC systems, SCADA systems, DCS, and HMI interfaces.
Ensure systems meet GxP (Good Automated Manufacturing Practice), regulatory, and industry standards.
Collaborate with the engineering and project management teams to design control strategies for various processes and equipment, ensuring safety and efficiency.
Manage the installation and commissioning of new automation equipment, including software, hardware, and integration with existing systems.

System Maintenance & Troubleshooting:

Provide support for the troubleshooting and maintenance of automation systems to ensure the continuous operation of critical manufacturing equipment and processes.
Conduct preventative maintenance and resolve issues related to automation controls, instrumentation, and related software.
Perform root cause analysis (RCA) for automation system failures and implement corrective and preventive actions (CAPA) to prevent recurrence.

Validation & Compliance:

Ensure that all automation systems and processes comply with relevant regulatory requirements (e.g., FDA, EMA, ISO, GxP).
Support automation system validation efforts, including IQ/OQ/PQ (Installation Qualification, Operational Qualification, and Performance Qualification) and documentation.
Assist in audits, inspections, and other compliance activities related to automation systems, ensuring all systems are validated and fully compliant.
Write and execute system documentation including SOPs, change control documents, and validation protocols.

Continuous Improvement & Optimization:

Identify areas for process and automation improvement to enhance system performance, reduce downtime, and increase manufacturing efficiency.
Work with cross-functional teams to analyze process data and optimize automated systems to increase yield and reduce operational costs.
Implement Industry 4.0 technologies such as data analytics, predictive maintenance, and IIOT (Industrial Internet of Things) to optimize the automation environment.

Project Management & Collaboration:

Lead and support automation-related projects, including system upgrades, new installations, and process optimizations.
Work closely with manufacturing, engineering, and IT teams to ensure the seamless integration of automation systems with manufacturing processes.
Manage project schedules, resources, and budgets while ensuring projects are completed on time and within scope.

Qualifications:

Education:

Bachelor's degree in Automation Engineering, Electrical Engineering, Control Systems Engineering, or a related field.
Master's degree in a relevant discipline is a plus.

Experience:

3+ years of experience in automation engineering within the pharmaceutical, biotech, or life sciences industries.
Hands-on experience with PLC systems, SCADA, DCS, HMI, and MES (Manufacturing Execution Systems).
Solid experience with automation system integration, including control panel wiring, programming, and troubleshooting.
Experience in pharma or GxP-regulated environments is essential.

Skills:

Proficiency with PLC programming (Allen-Bradley, Siemens, etc.), and associated software like RSLogix, TIA Portal, or similar tools.
Strong working knowledge of industrial automation systems and related hardware and software.
Expertise in control systems (e.g., Honeywell, Emerson, Schneider Electric).
Experience with data analytics, predictive maintenance, and IIOT is a plus.
Strong knowledge of automated batch control and continuous manufacturing systems.
Excellent problem-solving skills and the ability to troubleshoot complex automation systems.
Familiarity with validation processes (IQ/OQ/PQ) and regulatory compliance (FDA, EMA, ISO).

Certifications (Preferred):

Certified Automation Professional (CAP) or similar automation certifications.
Six Sigma or Lean Manufacturing certifications.
Project Management Professional (PMP) or similar project management certifications.

Personal Attributes:

Strong interpersonal and communication skills, with the ability to collaborate effectively across functions.
Ability to manage multiple projects simultaneously while meeting deadlines.
A proactive and solution-oriented approach to problem-solving and troubleshooting.
Strong attention to detail and high standards for quality and safety.

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